Samancor Engineering Jobs in Limpopo
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Full Job Description - Read Carefully
PURPOSE OF THE JOB
To continuously improve the Asset Capability Assurance process in a safe manner, through reliability engineering using Root Cause Failure Analysis on high frequency, high-cost breakdowns and analysing maintenance performance.
SAFETY, HEALTH, ENVIRONMENT AND QUALITY
- Identify and assess level of issue-based risk exposures in area of responsibility by considering exposures to business, financial, legal issues, people, equipment, material, environment, processes, etc.
- Consider the level of risk, apply mitigation and implement control measures for residual risk (set objectives, minimum requirements, etc.)
- Manage SHEQ compliance within the Process through effective use of the Toolbox
- Utilise the Integrated Management System (IMS) to initiate, investigate and report SHEQ status
- Adhere to all related SOP’s, PTO’s, and CTO’s as per Training Matrix per position, SHEQ and company standards
- 5S Management
PEOPLE
Manage the Section:
- Ensure an enabling climate/culture
- Manage labour stability by minimising labour turnover
- Labour complement in line with budget
- Achieve HDSA/ Female targets for the Section
- Manage performance against set targets and competencies
- Ensure IDP’s are linked to performance results and implemented as per plan
- Conduct career discussions and implement actions with all identified talent (quarterly)
- Coach and counsel people to ensure improved performance levels
- Conduct recruitment interviews
- Ensure discipline is maintained (absenteeism, lateness, overtime, misconduct, etc.)
- Chair disciplinary hearings when required
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CUSTOMERS
- Ensure Customer Satisfaction
- Proactively seek ways of improving equipment reliability, planned maintenance and physical maintenance in the plant
BUSINESS PROCESSES
Maintenance Support:
- Initiate task list reviews
- Develop maintenance plans (frequencies, maintainable items)
- Initiate plan review and review maintenance plans
Maintenance Data Analysis:
- Perform Pareto analyses, and correlation analyses and report top chronic losses
- Interview production personnel with regards to trips and artisans with regards to repetitive trips
- Conduct ABC analysis
Solve problems and implement solutions:
- Arrange RCFA investigation and facilitate the problem-solving session
- Analyse alternative solutions and recommend the best solution/s based on:
- Cost – risk-benefit analysis on key equipment performance parameters
- Cost-benefit to the organisation
- Recommend best solutions to problems through the change management process
- Record actions arising from RCA
- Monitor recurring failures related to implemented RCA's (KPI until close out)
- Track Condition Monitoring (CM) results
- Analyse equipment failure history
- Log equipment problems identified for further action
- Develop a list of clear problem statements and business cases for problems requiring RCA
- Monitor and share Company-wide similarities/learning opportunities by using the Intranet Sites and SAP History
- Monitor and advertise latest maintenance and technology developments
- Develop, maintain and monitor adherence to maintenance standards and specifications
Minimum qualifications:
- BEng. / BSc (Eng.) Degree or National Diploma in Instrumentation or equivalent
- 4 years’ relevant CU experience
- Experience on the Siemens PLC’s and operating systems
- Valid Driver’s License (minimum B/ Code 8)
- Computer literacy (MS Office)
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Additional qualifications:
- SAP and COUPA experience
- Government Certificate of Competency
- Project Management
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